Custom Die-Cut Mylar Bags with Retail BoxProduct DescriptionOur Custom Die-Cut Mylar Bags with Retail Box provide a premium, high-impact packaging solution designed for brands that need both standout shelf appeal and reliable product protection. The die-cut pouch creates a 3D carton-style silhouette while maintaining the lightweight durability and airtight barrier of Mylar. Combined with a fully customizable printed retail box, this packaging set elevates branding, enhances perceived value, and ensures your product looks professional in both retail and online settings.Ideal for cannabis brands, edibles manufacturers, and specialty product lines seeking a unique, collectible-style presentation. Specifications
Bag Type: 3D die-cut Mylar pouch
Outer Box: Custom printed retail box (gloss, matte, soft-touch options)
Size: Fully customizable (example: 3.5G/130mm × 100mm)Materials:
Metalized foil laminate
Clear + metalized composite
White PET film
Kraft-style laminate
Thickness: 80–150 microns
Printing Options: Full-color CMYK, spot colors, holographic filmFunctional Features:
Heat-sealable
Optional tear notch
Optional hang hole
Child-resistant zipper option
Standard resealable zipper option
Odor-proof, moisture-resistant barrierRetail Box Options:
Paperboard / cardstock
Window die-cuts
Embossed, UV spot, foil stamping
Hologram authentication sticker Key Features: Custom Die-Cut Mylar Pouch & Box Set1. Unique Die-Cut Structure for Maximum Shelf AppealDistinct 3D Profile: The inner Mylar pouch features a unique die-cut structure that forms a distinct, premium box-shaped profile.
Retail Differentiation: This eye-catching shape makes your product stand out significantly compared to standard flat bags in competitive retail environments.2. Airtight Protection for Freshness & PotencyUltimate Barrier: The multi-layer Mylar film provides a robust barrier that effectively blocks oxygen, moisture, and UV exposure.
Preservation: This construction is ideal for preserving the aroma, flavor, and overall product quality of high-value items.
Discreet & Compliant: Features an odor-proof design, supporting discreet storage and regulatory compliance.3. Child-Resistant & Resealable OptionsSafety Compliance: Choose Certified Child-Resistant Zippers for products destined for regulated markets.
Convenience: Opt for Standard Resealable Zippers for consumer convenience and maintained freshness after initial opening.
Versatility: These options make the packaging suitable for controlled substances and products requiring repeated access.4. Fully Customizable Branding Across Both PiecesFull Coverage: Every surface of both the inner bag and the outer box is available for full print customization.
Premium Finishes: Enhance your design with options like Gloss, Matte, Soft-Touch, Metallic, or Holographic finishes.
High-End Touches: Includes optional inside printing for a premium-grade unboxing experience and a customizable window cutout on the box to showcase the unique inner die-cut bag.5. Ideal for Specialty and Cannabis ProductsEngineered for High-Value Goods: This packaging set is specifically designed for products requiring superior preservation and secure storage:
Cannabis Flower (perfect for quarter-ounce / 7g portions)
Cannabis Edibles & Infused Treats
Mushroom / Psilocybin Products
Any high-value item where product longevity is critical.6. Lightweight, Durable, and Retail Ready
Cost-Effective Durability: Despite its structured 3D appearance, the die-cut bag remains lightweight and flexible, offering a more cost-effective solution than rigid plastic packaging.
Display Enhancement: The branded outer box enhances perceived value, making it ideal for shelf displays, dispensaries, online photography, and premium gift-style packaging. Usage Notes / Important Considerations1. Heat-Sealing RecommendedFor maximum freshness and odor control, always heat-seal after filling.2. Do Not OverfillThe structural die-cut shape should not be pushed beyond its form to avoid distortion or seal failure.3. Provide Artwork with BleedA 3–5mm bleed is required for accurate edge-to-edge printing.4. Avoid Excessive High HeatExtreme temperatures may warp the die-cut shape or weaken adhesives.5. Confirm Cannabis RegulationsIf the packaging will contain cannabis or psilocybin products, check your region’s requirements for:
Warning labels
Child-resistant packaging
Opacity rules
Tamper-evident measures6. Ships Flat for Easy StorageBoth the bag and box are delivered flat to reduce shipping costs and simplify inventory handling. FAQs1. Can the die-cut Mylar bags be customized to fit my specific product size?Yes. Both the die-cut Mylar pouch and the outer retail box can be fully customized to match your product dimensions—whether you’re packaging cannabis flower, edibles, vape cartridges, or specialty items. Simply provide your measurements, and Vappex will design a perfectly fitted packaging set.2. Are child-resistant options available for this packaging?Absolutely. These die-cut Mylar bags can be made with certified child-resistant (CR) zippers, meeting the compliance requirements of most regulated cannabis markets. Standard resealable zippers are also available for products that do not require CR functionality.3. What printing and finishing options can I choose from?We offer full CMYK printing, metallic effects, holographic films, soft-touch matte, gloss, spot UV, and foil stamping. The outer box can also include windows, embossing, or hologram stickers for premium retail presentation.4. Are these die-cut Mylar bags suitable for cannabis products?Yes. They are ideal for cannabis flower (such as 7g / quarter-ounce portions), infused edibles, psilocybin products, concentrates, and other items that require odor-proof storage and freshness protection. The multi-layer Mylar structure keeps your product potent, secure, and compliant.5. How are the bags and boxes shipped?Both the die-cut Mylar bags and their matching retail boxes are shipped flat-packed to save on freight costs and storage space. They can be easily assembled on demand, making them suitable for both small-batch production and large-scale manufacturing.
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